EG5-1-25, EG5-08F, EG5-40M: Contours, concave fillets, groove bed machining and short bores

Characteristics

Can be used on CNC or conventional lathes.
Machining in a chuck.
Attainable surface finish R_z < 1 micron (R_a = 0.2 micron).
Processing of all metallic materials with a tensile strength of 1400 N/mm² and a maximum hardness of HRC = 45.
Universally useable modular system.
Can be used as right or left-handed tool.
Both directions of rotation possible.

Short cycle time.
Eliminates set-up and auxiliary processing time.
No dust or grinding residue.
Minimal lubrication required (oil or emulsion).
Accurately measured burnishing force ensures.
Consistent, high quality results.
Unrestricted roller face makes roller burnishing of shoulders and other edges possible.
Easy to change wear parts.

Type EG5 single roller burnishing tools consist of a tool body equipped with a tool shank, a spring assembly that allows the roller head to move with no play and very low friction, and a gauge that indicates the burnishing force as measured by spring deflection.
An optional device transmits the values by cable or wireless signal to an external indicator.
The roller head is attached to the flexible, spring-loaded section of the tool body. It consists of a cage, which contains and guides the burnishing roller, and a support roller with a large-scale needle bearing.
The cage also contains two spare rollers.
Tool design includes fixed roller clearance angle α.

Roller burnishes groove flanks on the face or circumference and bores.

With diameters of 8.5 mm and larger
Max. rolling depth: 20 mm for diameters of 8.5 mm and larger
Tool body’s spring assembly positioned parallel to workpiece surface.
Floating roller head attached to the tool body’s flexible, spring-loaded section.

EG5-40M-45°: Roller burnishes cylindrical surfaces with connecting fillet radii up to the workpiece face.