EG45: Concave fillets and contours
Characteristics
All tools
- For use on CNC or conventional lathes with hydraulic contouring equipment
- Machining in a chuck
- Attainable surface finish Rz < 1 micron (Ra = 0.2 micron)
EG45-40M
- Machining cylinders with subsequent radius to the plane surface
- Suitable for low and medium strength materials
- Extremely narrow roller
EG45-55TS
- Machining of cylinders or plane surfaces with subsequent transitional radii of up to 75°
- High roller pressure, suitable for high-strength materials
- Equipped with cantilever roller arrangement
EG45-45F
- Tool with cantilever-mounted shaped roller of special design for machining convex and concave shapes by plunge or motion technique
- Equipped with cantilever roller arrangement
3D-View EG45-40M
3D-View EG45-55TS
Advantages
- Elimination of microscopic grooves and simultaneous introduction of residual compressive stress
- Short primary processing time
- Elimination of set-up times and downtimes
- No occurrence of dust and slurry
- Only nominal lubrication required (oil or emulsion)
- Roller head guidance without play and low-friction
- Stepless adjustment of roller pressure
- Consistent and controlled machining results through measurement of roller pressure
- Simple replacement of wear parts
Basic construction
- Type EG45 single roller burnishing tools consist of a tool body equipped with a tool shank, a spring assembly that allows the roller head to move with no play and very low friction.
- The standard version contains a dial indicator for indirect indication of the spring force. As an option, the tools can be equipped with ECOsense process monitoring for external display of the spring force.
- The roller head is attached to the flexible, spring-loaded section of the tool body.
- EG45-55TS and -45F are equipped with floating rollers.
- EG45-40M comes with a smaller roller. Because of its structure, EG45-40M has a lower load capacity.