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Machining of bevel gear

Task
Improvement of surface roughness of spherical bevel gear to Rz = 2 μm

Solution
Processing of spherical surface with HG6 tool

User benefits

  • Reduction of process time by about 20%
  • Compensation of tool costs by about 15%
  • Higher process reliability by HG-following system

Details

  • Workpiece: Bevel gear
  • Part of: Differential gear
  • Material: 16CD4
  • Tensile strength: 1000 N/mm2
  • Hardness: 42 HRC

Parameter

  • Tool: HG6
  • Circumferential speed: 250 m/min
  • Feed rate: 0,1 mm/rev.
  • Rolling force: 750 N
  • Cycle time: 4 seconds

DOWNLOAD Application Example Bevel Gear