ECOROLL Tool Technology

As technology leader with more than 30 years of experience, ECOROLL develops customer-specific solutions for the mechanical treatment of surfaces by roller burnishing, deep rolling, skiving/roller burnishing and mechanical hammer peening.

Processes

Burnishing

Burnishing is the most economical manufacturing process for producing top-quality finishes on component surfaces.

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Deep Rolling

is the most effective method of significantly increasing the life of a component by mechanical treatment of the surface

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Skiving/roller burnishing

is a combined manufacturing process to produce hydraulic cylinders and cylinder tubes.

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Hammer peening

is a powerful, incremental mechanical process and belongs to the group of direct-acting processes.

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Applications

Automotive

Commercial vehicles

Aerospace

Products

Single-roller Tools

ECOROLL's single-roller tools are usually used for roller burnishing. They machine a wide range of complex contours and surfaces such as concave fillets and grooves as well as cylindrical and conical outer surfaces and bores.

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Multi-roller Tools

Multi-roller tools are usually used for roller burnishing. They machine cylindrical through and blind bores, stepped bores and cylindrical external surfaces including similar non-cylindrical surfaces as well as plane surfaces, cones and spherical surfaces.

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Hydrostatic Tools

Hydrostatic tools of the ECOROLL HG range are able to roller burnish, deep roll and roller compress the most complex contours and free-form surfaces.

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Deep Rolling Tools

Deep rolling tools efficiently increase the strength of highly stressed components.

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Processing Cylinders

The OMEGA system (RDO, RIO) as well as the tool series SK and GZ machine the inner surfaces of hydraulic cylinders and cylinder liners.

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Process Monitoring

ECOROLL solutions for process monitoring ensure seamless monitoring and documentation of all relevant parameters during the deep rolling process.

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surface matters TECH-BLOG

Single-roller mechanical tools are real all-rounders for roller burnishing.

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How to produce IT8 and Ra <0.1 µm in production

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How can notch points in gear shafts, for example, be designed to withstand loads? And above all, how can the predictive accuracy of design guidelines…

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Increase the fatigue strength of screws by 30% with roller burnishing

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Can roller burnishing or roller burnishing replace expensive and unproductive processes such as polishing? This question can easily be answered with…

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Deep rolling has the greatest effect at the points where the greatest mechanical loads are applied, e.g. at notch points and in radius transitions on…

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Skive burnishing is a very special process that was originally developed for the economical production of tubes for use in hydraulic cylinders. Today,…

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